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Arduino Robotics

John-David Warren, Josh Adams, Harald Molle

 

Verlag Apress, 2011

ISBN 9781430231844 , 621 Seiten

Format PDF, OL

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79,99 EUR


 

Title Page

2

Copyright Page

3

Dedication Page

4

Contents at a Glance

5

Table of Contents

6

About the Authors

20

About the Technical Reviewers

22

Acknowledgments

23

Introduction

25

Prerequisites

25

CHAPTER 1 The Basics

26

Electricity

27

Electrical Analogy

28

Electrical Basics

29

Circuits

31

Measuring Electricity

32

Multi-Meters

32

Measuring Voltage

33

Measuring Amperage

34

Measuring Capacitance

34

Measuring Resistance

35

Calculating Resistor Power Using Ohm’s Law

36

Oscilloscope

37

Loads

38

Inductive Loads

38

Resistive Loads

38

Electrical Connections

39

Series Connections

39

Parallel Connections

39

Series and Parallel Connection

40

Electronics

40

Semi-Conductors

41

Datasheets

41

Integrated Circuits

42

Packages

43

Through-Hole Components

43

IC Sockets

44

Surface-Mount Components (SMT or SMD)

44

Arduino Primer

45

Arduino Variants

45

Standard Arduino

46

Arduino Mega

47

Clones

47

Arduino IDE

48

The Sketch

49

Variable Declaration

49

The Setup Function

49

The Loop Function

50

Signals

51

Digital Signals

52

Digital Inputs

52

Digital Outputs

52

Special Case: External Interrupts

53

Analog Signals

55

Analog Inputs

55

Analog Outputs (PWM)

56

Duty-Cycle

57

Frequency

58

Homemade PWM Example

59

Building Circuits

60

Circuit Design

60

Schematics

61

Prototyping

65

Breadboard

65

Perforated Prototyping Board (Perf-Board)

66

Printed Circuit Boards

67

Soldering

68

Soldering Shortcuts

70

Building a Robot

71

Hardware

71

Basic Building Tools

71

Materials

73

Work Area

73

Summary

74

CHAPTER 2 Arduino for Robotics

75

Interfacing Arduino

75

Relays

76

Types of Relays

76

Relay Configurations

77

Uses

79

Calculating Current Draw

79

Back-EMF Considerations

81

Solid-State switches

81

Transistors

82

Bipolar Junction Transistor (BJT)

82

Mosfets

84

Logic-Level vs. Standard

85

Mosfet Capacitance

85

On-State Resistance—Rds(On)

86

Calculating heat using Rds(On) and amperage of DC motor

86

Parallel Mosfets

87

Photo-Transistors

88

Interfacing a Motor-Controller

89

Motor-controller ICs

89

Electronic Speed Controllers (ESCs)

90

User Control

92

Tethered (Wired) Control

92

Infrared Control (IR)

92

Radio Control Systems

93

Amplitude Modulation (AM)

94

Frequency Modulation (FM)

94

Spread Spectrum 2.4gHz

95

Xbee

95

Sensor Navigation

96

Contact Sensing

96

Bump Switch

96

Distance and Reflection Sensing

97

IR Sensor

97

Ultrasonic Range Finder

99

Laser Range Finder

99

Orientation (Positioning)

100

Accelerometer

100

Gyroscope

101

Inertial Measurement Unit (IMU)

101

Global Positioning Satellite (GPS)

102

Real Time Kinetic (RTK) GPS

102

Non-Autonomous Sensors

103

Camera

103

Current Sensor

104

Summary

105

CHAPTER 3 Let’s Get Moving

107

Electric Motors

107

Brushed DC Motor (Permanent Magnet Type)

108

Brushless Motors

109

Stepper Motors

110

Gear Motors

112

Servo Motors

112

Continuous Rotation

114

Linear Actuators

114

Calculating Power

115

Driving

115

Finding the Right Motor

116

The H-Bridge

116

Generating a Brake

117

Implementation

118

Method 1: Simple Switches

119

Method 2: DPDT Relay with Simple

120

Method 3: P-Channel and N-Channel Mosfets

121

Method 4: N-Channel H-Bridge

122

H-Bridge ICs

122

Changing PWM Frequencies

123

Back EMF

125

Current Sensing

127

Commercial H-Bridges (Motor-Controllers)

128

Small (Up to 3amps)

128

Medium (Up to 10amps)

129

Large (Over 10amps)

130

The Open Source Motor Controller (OSMC)

130

Batteries

131

Nickel Cadmium (NiCad)

131

Nickel Metal Hydride (NiMH)

132

Lithium Polymer (LiPo)

133

Lead-Acid

134

Charging

137

Materials

138

Wood

138

Metals

138

Nuts and Bolts

139

Plastics

140

Chain and Sprockets

140

Wheels

140

Summary

140

Chapter 4 Linus the Line-Bot

142

Parts List for Linus

143

How Linus Works

145

The Track

146

Building the IR Sensor Board

146

Modifying a Servo for Continuous Rotation

155

Method 1: Direct DC Drive with External Speed Controller

156

Method 2: Servo Pulse Drive with Internal Motor Driving Circuitry

158

Fitting the Drive wheels

160

Making a Frame

164

Making Connections

171

Installing Batteries

173

Install Power Switch

173

Loading the Code

173

Making the Track

179

Testing

180

Add-ons

181

LED Lights

181

Painting

183

Adding Speed Regulator (Potentiometer)

187

Summary

190

CHAPTER 5 Wally the Wall-Bot

191

How Wally Works

192

Parts List for Wally

194

The Motor-Controller

195

The High-Side Switches

196

The Low-Side Switches

196

Building the Circuit

198

Building the Frame

204

Installing the Sensors

209

Installing the Battery and Power Switch

212

Installing a Power Switch

213

The Code

214

Code Objectives

215

Summary

223

CHAPTER 6 Making PCBs

224

PCB Basics

224

What You Need to Get Started

225

Circuit Design

227

Searching for Open-Source Designs

228

Making Your Own Designs

229

Schematics

229

Board Layouts

229

Working with the Schematic Editor

232

Working with the Board Editor

237

Transferring the Design

247

Let’s Make an Arduino Clone: the Jduino

248

Making the Transfer

249

Etching

257

Measuring the Solution

258

Etching: Method 1

259

Etching: Method 2

260

Removing the Toner

263

Drilling

266

Soldering

267

Building the Arduino Clone

268

Building the BJT H-Bridge

271

Testing

274

Summary

277

CHAPTER 7 The Bug-Bot

278

Reading a Switch with Arduino

279

How the Bug-bot Works

280

Antennae Sensors

280

Bumper Sensors

281

Parts List for the Bug-bot

281

The Motors

282

Modifying the Servo Motors

282

Controlling the Servo Motors

285

Converting the Pulse Value to Degrees

286

Mounting the Wheels to the Servos

287

Building the Frame

288

Marking the PlexiGlass

288

Cutting the PlexiGlass

290

Mounting the Motors

292

Mounting the Caster Wheels

293

Mounting the Arduino

295

Installing the Battery

296

Making the Sensors

298

The Front Antennae Sensors

298

The Rear Bump Sensors

299

Making Wire Connections

302

Loading the Code

304

Creating a Delay

304

Variables

305

The Code

306

Making a Top Hat

313

Summary

315

CHAPTER 8 Explorer-Bot

316

How the Explorer-Bot Works

317

R/C Control

317

Powerful Motors

318

Current Sensing

318

Video-Enabled

318

Xbee-Enabled

318

Parts List for the Explorer-Bot

319

Building the Frame

321

Specs

321

Adding Battery Bracket

322

Cut Top Frame Brackets

324

Cut Top Frame Braces

324

Cut and Bend Main Frame Piece

325

Add Crossbar and Mount Caster Wheel

327

Plexiglass Deck (Optional)

329

Building the Motor Controller

329

Current Sensing and Limiting

330

H-bridge Design

330

Setting Up the Arduino

334

Connecting the H-Bridges

335

Setting Up Xbee

336

Testing the Xbees

338

Adding a Camera

339

Pan and Tilt

340

Make First Bracket

340

Make Second Bracket

342

Loading the Code

342

Summary

350

CHAPTER 9 RoboBoat

352

Some Words in Advance

353

Parts List for the RoboBoat

353

Polystyrene Foam

356

Epoxy Resin

357

Gloves

357

Fiberglass Fabric

357

Glue

359

Styrofoam Cutter and Razor Knife

359

Miscellaneous

359

The RoboBoat Design

359

Assembling the Boat

361

The Templates

361

Gluing the Templates on the EPS/XPS Board

363

Cutting Out the Segments

364

Gluing the Segments Together

367

Inserting the Foam Anchors

368

The Coating

369

Applying the Finish

371

The Fins

371

Painting

372

The Deck

372

Completing the Assembly

373

The Propulsion Assembly

377

The Baseplate

378

The Pivot

379

The Tube

380

The Rudder Horns

381

The Motor

381

The Servo

382

The Pushrods

382

Electronics

382

The Heart of the System: The ArduPilot PCB

383

The GPS Module

384

The Electronic Speed Controller (ESC)

385

The Motor

386

The Rudder Servo

386

The Battery Pack

386

Assembling the Electronics

386

The Programming Adapter

388

Software and Mission Planning

389

GPS Receivers

389

The Software

390

AP_RoboBoat Module

391

Debug Module

393

Init Module

395

Navigation Module

396

PID_control Module

403

Servo_control Module

405

Header Files

407

Installing the Software

408

Installing the Arduino IDE

408

Configuring the Arduino IDE

409

Compiling and Uploading the Code

410

Customizing the Code

411

Customizing the Rudder Control

412

Customizing the PID Constants

412

Customizing the Motor Speed

412

Customizing the Waypoint Timeout

413

Customizing the Waypoint Radius

413

Customizing the Rudder Extents

413

Mission Planning

413

Employing Google Earth for the Coordinates

414

Putting It All Together

417

Integrating the System

418

Ships Ahoy!

420

Troubleshooting

421

The Thrust of the Motor/Propeller Is Not Sufficient

421

The Motor Does Not Start

422

Summary

423

CHAPTER 10 Lawn-Bot 400

424

How the Lawn-bot 400 Works

425

Lawn Mower Deck

426

High-Capacity Batteries

427

Steel Frame

427

Dump-Bucket

427

Pneumatic Tires

427

Headlights

427

Failsafe

428

Tools and Parts List

428

Lawnmower

428

Parts Lists

428

The Wheels

429

Front Caster Wheels

430

Rear Drive Wheels

430

Installing Sprockets

431

The Frame

433

The Drive-Train

441

Motor Mount Brackets

441

Installing the Chain

445

The Motor Controller

448

Buying a Motor Controller

448

Sabertooth 2x25

448

Cooling Fans

450

Motor Controller feedback

450

Current sensor IC

451

The Arduino

451

Securing Connections for a Bumpy Ride

452

Building a Breakout Board

452

The Failsafe

456

R/C Toggle Switch

457

Power Relays

460

Avoiding an R/C Failsafe

461

Making Connections

462

The Code

463

Adding Cosmetics and Accessories

468

Painting

468

Headlights

469

Dump Bucket

470

Lawnmower Kill-Switch

472

Summary

472

CHAPTER 11 The Seg-Bot

474

How the Seg-Bot Works

476

Inertial Measurement Unit

476

Steering and Gain

476

Engage Switch

476

Parts List for the Seg-Bot

477

Selecting the Right Sensors

478

3.3v Power

480

Accelerometer

480

Gyroscope

482

Cycle Time

483

Gyro Starting Point

483

Gyroscope Drift

483

Gyroscope Versus Accelerometer Summary

484

Filtering the Angle

484

Weighted Average

484

Making the IMU Adapter Board

485

Selecting the Motors

486

Electric Brake Removal

488

Motor Mounting Position

492

Selecting the Motor Controller

493

SoftwareSerial Library

494

Sabertooth Simplified Serial

495

The Batteries

496

Sealed Lead-Acid

496

Charging

497

12v Supply

497

The Frame

498

Frame Design

499

Building the Frame

500

Inputs

504

Steering

504

Gain

504

Engage Switch

504

Level-Start

504

Mounting the Inputs to the Frame

505

Installing the Electronics

509

Soldering the Inputs

512

Wiring the Connections

513

Reviewing the Code

514

Checking the Angle Readings

517

The read_pots() Function

518

The auto_level() Function

519

The update_motor_speed() Function

520

The time_stamp() Function

522

The serial_print_stuff() Function

523

The Full Code

524

Testing

530

Summary

532

References

532

CHAPTER 12 The Battle-Bot

533

Robotic Combat Is Born

535

Battle-Bot Rules and Regulations

535

No Price Limit!

536

Is This Going to Be Expensive?

537

Parts List for the Battle-Bot

537

Input Control

540

Fly Sky CT-6: The $32, 5-ch*, 2.4GHz Radio Alternative

540

Attention Hackers

543

The Electronics

543

The Arduino

543

The Motor Controllers

544

The Frame

545

To Buy or Build?

546

Modifying the Wheels

547

Building the Frame

548

The Drive Train

552

Gearing

553

Calculating Gear Ratio

553

Modifications

553

Chain Tensioning Nut

554

Threading Sequence

555

Measuring the Chain

556

Adding Spacers

557

Batteries

558

Securing Electronics

560

Protecting Your Brains

561

Making Connections

562

The Code

565

Armor

570

Weapons

572

Additional Information

581

Summary

582

CHAPTER 13 Alternate Control

583

Using Processing to Decode the Signals

583

Parts List for Alternate Control

584

Selecting the Input

585

Processing Prerequisites

586

Following Protocol

586

Examining the Processing Sketch

587

Explanation

590

Testing Processing

592

Examining the Arduino Sketch

594

Summary

599

Index

601