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Dynamic Modelling for Supply Chain Management - Dealing with Front-end, Back-end and Integration Issues

Adolfo Crespo Márquez

 

Verlag Springer-Verlag, 2010

ISBN 9781848826816 , 297 Seiten

Format PDF, OL

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Foreword

6

Preface

8

Acknowledgements

10

Contents

12

Part I An Introduction to Dynamic Modelling for Supply Chains

18

1 On the Definition of Dynamic Simulation

19

1.1 An Introduction to Dynamic Simulation

19

1.2 Time Handling in Dynamic Simulation Models

21

1.3 Deterministic and Stochastic Simulation

23

1.4 Dynamic Modelling Methodology and Tools

23

1.5 Model Validation vs Usefulness

28

1.6 Dynamic Modelling Approach Followed in this Book

29

1.7 References

31

2 Current Supply Chains Management Issues

32

2.1 Current Issues in SCM

32

2.2 SCM Issues and Related Problems

32

2.3 Network Configuration and Competition

33

2.4 Sharing Information Through ICTs

36

2.5 Developing Collaborative Planning Activities

39

2.6 Suppliers Management. Expanding the Purchasing Role

43

2.7 Approaching Markets Differently

44

2.8 References

44

3 Models for SCM Simulation and Analysis

47

3.1 SCM and Dynamic Simulation

47

3.2 Continuous Time Simulation Models for SCM

49

3.3 Classifying Hi-tech SC Dynamic Models in this Book

50

3.4 References

54

Part II Modelling Front-end Issues in SCM

56

4 Understanding a Customer’s Decision to Buy

57

4.1 Selecting Potential Markets

57

4.2 A Case Study for Market Segmentation

58

4.3 The Monitor Purchase Process. A Case Study

63

4.4 Concluding Remarks

67

4.5 References

67

5 Understanding Financial Implications of Strategy

69

5.1 Overview

69

5.2 The Price as Source of Revenue Stream

69

5.3 The Cost Structure and the Value Chain

74

5.4 The Value-driven Planning Process. A Case Study

78

5.5 References

85

6 Understanding Hi-tech Business Growth

86

6.1 Characterising Hi-tech Business Planning Process

86

6.2 Hi-tech Business Growth. A Case Study

88

6.3 References

95

7 Modelling a Hi-tech Business Growth

96

7.1 Model Overview

96

7.2 Modelling Customer’s Decision To Buy

97

7.3 Modelling a Customer Perception of a Product

99

7.4 Modelling Competition. Value Provided and Perceived

100

7.5 Modelling Marketshare, Revenue, Gross and Net Operating Profit

101

7.6 Modelling Profit Contribution Growth

104

7.7 Transforming a Dynamic Simulation Model into a DSS

108

7.8 Sample DSS and Case Study

109

7.9 Managerial implications

113

7.10 Conclusions and Further Research

115

7.11 References

115

Part III Modelling Back-end Issues In SCM

117

8 Back-end Issues Related to Supplier Management

118

8.1 Contract Structures for Supplier Management

118

8.2 Competitive Prourement Strategies: Global and Multiple Sourcing

118

8.3 Types of Contractual Relationships with Suppliers

119

8.4 Procurement Risk Management at HP. A Case Study

121

8.5 References

128

9 Modelling a Portfolio of Contracts with Suppliers

129

9.1 Overview

129

9.2 Formal Characterisation of the Contracts with Suppliers in a Dynamic Volatile Business Environment

130

9.3 Modelling Accountability of the Procurement System

138

9.4 Modelling Forward Contract with Suppliers

141

9.5 Modelling Commodity Options Contracts with Suppliers

143

9.6 Selecting a Suitable Contract Portfolio with Suppliers

144

9.7 Managerial Implications of the Work

149

9.8 Concluding Remarks of the Chapter

151

9.9 References

151

10 Modelling Back-end Issues in Manufacturing

152

10.1 Introduction to the Modelling of Manufacturing Issues

152

10.2 Case Study in Semiconductor Fabs

153

10.3 Introduction to the Case Study

153

10.4 Pros and Cons of LP Models to Deal with PM Scheduling

155

10.5 Dynamic Simulation to Deal with PM Scheduling in Fabs

158

10.6 Modelling Preventive Maintenance Policies

161

10.7 Specific Wafer Production Flow Scenarios

165

10.8 Simulation Results

168

10.9 Concluding Remarks of the Case Study

173

10.10 References

173

Part IV Modelling Integration Issues in SCM

175

11 Different Supply Chain Integration Models

176

11.1 SC Integration Opportunities

176

11.2 Characterisation of SC Materials and Information Flows

184

11.3 Modelling a Non-integrated Supply Chain

187

11.4 Modelling PI SC with Sharing Sell-through

188

11.5 Modelling PI SC with Shared Inventory Information

188

11.6 Modelling Integrated (Sales and Inventory) Supply Chains

189

11.7 Results About Integration Sequence Implications

189

11.8 Concluding Remarks

191

11.9 References

192

12 Modelling Financial Implications of Integration Strategies

194

12.1 An Introductory Case Study

194

12.2 Modelling Materials, Information and Financial Flows

199

12.3 Integration with Financial Limitations

202

12.4 Results with No Financial Limitations

205

12.5 Integration with Financial Limitations for All Nodes

205

12.6 Financial Limitations at a Single Node

210

12.7 Concluding Remarks

210

12.8 References

211

13 Exploring the Use of Manufacturing Control Techniques in Virtual SC

212

13.1 Virtual Manufacturing in Modern Supply Chains. Comparing SC Integration Levels to Push- Pull Manufacturing Schemes

212

13.2 Hybrid Push-pull Manufacturing Schemes Used for SCM

213

13.3 Sample CONWIP Driven Virtual Supply Chain

213

13.4 References

238

Part V Dynamic Modelling Projects

274

16 Presenting SCM Dynamic Simulation Projects

275

16.1 The Project Alternatives

275

16.2 One Point Solution

276

16.3 Decision Improvement Process

276

16.4 Infrastructure Solution

277

16.5 Organisational Independence

277

16.6 Combination of Alternatives

277

16.7 A Modelling Value Proposition. A Case Study

280

17 Capturing the Learning of a Modelling Project

284

17.1 The Project Technical Closure

284

17.2 The Project Technical Closure Case Study

286

17.3 Reference

290

Index

291